Application-Specific Performance
The Festo DSBC-100-100-PPSA-N3 is a double-acting pneumatic cylinder designed for applications that require precise, repeatable motion in a compact footprint. With a 100 mm piston diameter and 100 mm stroke, this ISO 15552-compliant unit delivers a theoretical advancing force of 4712 N and a retracting force of 4418 N at 6 bar. This makes it suitable for medium-to-heavy pushing, lifting, or clamping tasks in assembly lines, packaging machinery, and material handling systems. The self-adjusting pneumatic end-position cushioning absorbs impact energy up to 2.5 J, reducing noise and mechanical stress while extending service life—particularly valuable in high-cycle operations.
Integration and Sensing Flexibility
Position feedback is straightforward thanks to sensor slots on three sides of the profile barrel, allowing easy mounting of proximity sensors for end-of-stroke or intermediate position detection. The cylinder is explicitly designed for proximity sensor use, enabling seamless integration into automated control systems. The M20x1.5 piston rod thread and external rod end simplify coupling to tooling or guided units. With a pneumatic connection of G1/2, the DSBC-100-100-PPSA-N3 matches common valve and fitting sizes, reducing the need for adapters.
Mounting and Installation Versatility
Mounting position is unrestricted—any orientation is permitted—which simplifies machine design and retrofits. The cylinder can be mounted using internal threads or a range of accessories, offering flexibility for foot, flange, or trunnion mounting as required by the application. This adaptability is especially useful when space is constrained or when the cylinder must be integrated into existing structures without major modifications.
Environmental and Material Considerations
Rated for ambient temperatures from -20°C to 80°C and operating pressures from 0.4 to 12 bar, the DSBC-100-100-PPSA-N3 handles a wide range of industrial environments. It is built with corrosion-resistant materials (CRC class 2) and complies with VDMA24364-B1/B2-L for paint-wetting impairment substances, making it suitable for use in paint shops and other sensitive areas. The cylinder is RoHS-compliant and uses a smooth-anodized aluminum barrel, a high-alloy steel piston rod, and TPE-U seals that resist wear. The unit can run with or without oil lubrication, though oil lubrication is required if the medium is oiled initially.
Weight and Mass Characteristics
Weighing 3728 g at zero stroke plus 152 g per additional 10 mm of stroke, the DSBC-100-100-PPSA-N3 offers a predictable mass profile for engineers calculating dynamic loads. The moving mass is 1000 g at zero stroke and increases by 39 g per 10 mm of stroke, which is useful for sizing guide rails and shock absorbers. The cushioning length of 31 mm provides a controlled deceleration zone, helping to fine-tune cycle times without hard impacts.